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FIND YOUR MATERIAL SOLUTION

Define your operating environment, application, and technical requirements to discover the best-fit TMetal solution.

Which environment are you operating in? *Aerospace & Defense Tight specs, long qualification cycles, zero tolerance for surprises.Requires AS9100 level rigor and traceable material pedigrees.Energy Corrosive environments and extreme thermal cycling demands.Focus on high-temp alloys and pressure-vessel integrity.Industrial / Medical Bio-compatibility or high-wear performance is critical.Precision and repeatability are the primary drivers.Emerging / R&D Labs Rapid iteration and novel material performance are key.Agility and technical partnership outweigh volume production.

What is your primary intent?Prototype / R&D Where material decisions matter most for scaling.Failure to bridge lab-to-fab chemistry often kills programs.Production Parts Consistency across builds is the holy grail.Batch-to-batch variance is the #1 risk to your unit economics.Repair / Replacement Speed and substrate compatibility are paramount.DED/Cold Spray chemistry must match legacy castings.Performance Optimization Lattice structures demand clean powders.Fluidity directly impacts fine-feature resolution.

Which material system presents the greatest technical or supply challenge?Iron Alloys Wear, corrosion, distortion, or service-life limitations.Includes carbon steels, stainless steels, tool steels, and cast irons.Nickel Alloys High-temperature performance, cracking, and process control challenges.Suitable for aerospace, energy, and severe-service environments.Cobalt Alloys Extreme wear, corrosion, and high-temperature resistance requirements.Commonly used in hardfacing and critical wear applications.Tungsten Alloys / Carbides Abrasion, erosion, and impact wear resistance requirements.Enables maximum surface durability in demanding environments.Other MaterialsMaterial-specific challenge not listed above.Please specify alloy or material family.

Which process area is most critical to your application?Hardfacing – Plasma Transferred Arc (PTA) Precision deposition of wear-resistant alloys with minimal dilution.Ideal for rebuilding and protecting high-value components.Hardfacing – Laser Cladding High-precision surface enhancement with controlled heat input.Suitable for critical and dimension-sensitive applications.Thermal Spray – High-Velocity Oxygen Fuel (HVOF)Dense, high-performance coatings for wear and corrosion protection.Widely used in aerospace, energy, and industrial applications.Cold SpraySolid-state deposition for repair and dimensional restoration.Minimal thermal impact on substrate materials.AM – Powder Bed Fusion (PBF)Complex geometries requiring high precision and material performance.Best suited for near-net-shape and high-value components.AM – Directed Energy Deposition (DED) Large-format manufacturing, repair, and feature addition.Supports both production and component refurbishment.AM – Binder JettingHigh-throughput production with post-processing requirements.Suitable for scalable manufacturing applications.OtherSpecialized or emerging manufacturing process.Please specify.

What level of qualification or compliance is required?R&D Testing Experimental validation.Rapid feedback loops.Industry Standard AMS/ASTM compliance.Fully certified lot-control documentation.Flight / Critical Extreme audit trail requirements.Full pedigree and program-level validation.Certification / Traceability Required DescriptionAdditional informationCustomer Specification DescriptionAdditional information

What type of support are you looking for?Material Supply Bulk powder procurement with validated chemistry.Certified lot-to-lot reliability.AM + Process Support Optimizing parameters for specific material batches.Yield-improvement and scrap-reduction.Full Part Production End-to-end manufacturing (via Global Fusion).Factory-validated output for critical parts.Joint Development Co-engineering proprietary alloys or processes.High-IP technical partnership.

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